Single-use aseptic sampling assemblies

Sampling Systems

Preassembled fluid paths for closed, representative sample collection from bioreactors, mixers, vessels and process-transfer lines.

Final suitability depends on the process interface, sample method, assay and approved assembly configuration

Sampling Systems product
Closed sampling assembly portfolio Single-point and multi-container configurations
Closed path Protected sample collection
Preassembled Reduced field connections
Single or multi Sampling architecture
Configurable Containers and interfaces

Connect the process to the required sample container.

Sampling systems combine a process connection, controlled fluid path and one or more collection containers in a preassembled single-use assembly. The configuration is selected around the sample plan, assay and host equipment.

System 01 · Process interface

Controlled access to the process fluid

Sanitary, aseptic, weldable-tubing or valve-based connections can link the sampling assembly to a compatible bioreactor, mixer, vessel or transfer line.

  • Closed or functionally closed sampling path
  • Preassembled tubing and flow-control components
  • Connection selected for the host equipment

Integration point Vessel or transfer line

System 02 · Sample collection

Containers matched to the analysis plan

Bags, bottles, tubes or syringes may be integrated according to the required sample volume, analytical method, transport conditions and laboratory handling workflow.

  • Single-container or multi-container assemblies
  • Independent sample paths where required
  • Configurable labeling and disconnection strategy

Container formats Bag, bottle, tube or syringe

Sampling strategy and configuration selection

Match the assembly architecture to the sampling plan.

Selection should consider sample frequency, required volume, representative draw strategy, flush or hold-up allowance, container format, disconnection method and the analytical workflow.

4 formats Common collection containers
Single or multi Sample-point architecture
01 Direct single sample One process connection and one collection container for a defined sampling event Simple monitoring
02 Multi-container manifold Multiple collection containers arranged on a common sampling assembly with controlled flow paths Repeated sampling
03 Sequential sample train Ordered sample positions for planned collection, disconnection, identification and laboratory transfer Defined sample plan

Process sampling from upstream culture through final formulation.

Configurable assemblies support routine process monitoring, in-process testing and sample transfer while maintaining the intended process boundary.

01

Cell-culture monitoring

Samples for cell density, metabolites, nutrients, pH, osmolality and other process measurements.

02

Fermentation monitoring

Planned sampling from compatible microbial-culture and fermentation equipment.

03

Media and buffer systems

Sample collection during preparation, hold, storage and distribution operations.

04

Downstream intermediates

In-process sampling across clarification, purification and intermediate hold steps.

05

Formulation and filling

Sampling of formulated bulk fluid and compatible filling-process transfer paths.

06

Quality-control samples

Collection for bioburden, endotoxin, sterility-related or other defined quality tests.

Define the process interface, sample plan and container workflow.

Confirm the host equipment, collection sequence, container format, tubing, disconnection and packaging requirements before technical review.

01

Process connection

Identify the vessel or line, connection type, mating interface and installation method.

02

Sample definition

State sample volume, number of samples, frequency, flush allowance and permitted residual volume.

03

Collection containers

Select bags, bottles, tubes or syringes and define material, capacity, closure and labeling.

04

Tubing and disconnection

Specify tubing material, line size, length, flow control and separation method.

05

Packaging and supply

Define irradiation, protective packaging, leak testing, identification and documentation expectations.

Configuration matrix

Review the sampling-path configuration areas.

Available materials, connectors, containers, sterilization and packaging depend on the approved assembly. Sample-container and tubing compatibility should be confirmed for the intended fluid and analytical method.

Available choices Selection purpose

Available configurations

Configuration area Available choices Selection purpose
Sampling architecture Direct single-sample assembly, multi-container manifold or sequential sample train Match the number, order and frequency of required sampling events
Collection container Flexible sample bag, bottle, tube or syringe; material and capacity configurable Match sample volume, assay, transport and laboratory handling
Process connection Sanitary clamp, aseptic connector, weldable tubing, luer or compatible sampling valve Integrate the assembly with the vessel, mixer, bioreactor or transfer line
Tubing Platinum-cured silicone or weldable thermoplastic elastomer; line size and length configurable Support connection, flow, welding or sealing requirements
Flow control and disconnection Clamps, valves, pinch-and-separate components, weld or seal-and-cut strategy by approved configuration Control filling and separate each sample while protecting the intended process boundary
Identification Customer-defined labels, sample position identification and traceability options Support sample sequencing, handling and laboratory transfer
Packaging and preparation Single or double protective packaging; gamma-irradiated and leak-tested options by approved configuration Align the assembly with installation, handling and quality requirements

Prepare the right sampling configuration for your process.

Confirm the process interface, sample volume and frequency, collection containers, tubing, flow control, disconnection, irradiation and packaging requirements before technical review.